Causes of Pallet Rack Collapse: How Can You Avoid Them?

Pallet racks handle enormous loads. Nonetheless, components can face damage or collapse in extreme cases. A fall can involve one row or a series of rows, and the impact can become disastrous. Prioritize safety when you work with pallet racks. Find out some common causes of pallet rack collapse and the ways to avoid them.

Forklift Damage

Forklift accidents constitute the most common cause of pallet racks collapse. When a forklift hits the racks during operations, the pressure weakens the structural makeup. In some instances, the collapse happens immediately, whereas, in others, it takes time.

Install rack guards to protect vulnerable parts of the pallet racks. If a forklift hits the rack and you don't notice any effects, call a professional to check for any damages. What's more, hire qualified forklift operators to minimize accidents.

Installation Errors

Some rack problems that cause collapses arise from the incorrect initial setup. The installation process is complex and requires proficiency to ensure stability. If you overlook any factors or perform the installation incorrectly, a collapse can unexpectedly occur.

Do not install racks yourself. Instead, contact a qualified professional who will follow the correct procedures to ensure strong racks. Also, work with a reputable company that can do regular maintenance.

Delayed Repairs

When your pallet rack has a hitch, you may or may not readily notice. Some issues become noticeable when they have already escalated to dangerous levels. The better way to determine whether your rack has a problem is to have an expert perform regular inspections. In addition, you can invest in software to notify you of any hidden faults. That way, you can identify setbacks in good time.

Once you notice a damaged part or parts, repair them immediately. Alternatively, unload any commodities and keep the rack free from use until you repair it. If many workers access your warehouse, label the damaged rack and communicate effectively to prevent mistaken use.

Lack of Training

Follow the correct procedures to load, unload, or perform other rack-related activities. When you load, you do not simply stack goods on top of one other. Instead, you need to consider various dimensions such as the commodity type and how the load will sit. Failure to follow procedures correctly can damages components and cause the rack to collapse in the long run.

Pallet racks have mobile parts and work with other machinery at times. Ensure you get adequate education on how to handle the racks efficiently. After that, take precautions to prevent component damage that can cause a collapse. Even if you have worked for years, you still need to learn about any new trends.

Inappropriate Loading

When you load, you should manage commodities' size, density, and arrangement. Different manufacturers produce various pallet racks with the ability to handle different capacities. Very high-density loads can interfere with the pallet rack capacity and cause falls.

How you arrange the loads has a direct impact on stability. A pallet rack with bulky goods at the top and underweight at the bottom will likely tip or collapse. Also, certain guidelines exist on the maximum weight a pallet rack can handle based on the type of rack system. Do not exceed the recommended weight as that strains the racks.

A pallet rack collapse is dangerous for warehouse workers and can cause serious injuries. In addition, you can suffer heavy losses when your goods get damaged. If you need further information or safety guidelines, contact Lone Star Pallet Rack. We sell and install new pallet racks for your warehouse. Our experts will ensure you get value for your money. We look forward to helping you.