Pallet Flow Racking: 5 Benefits

As a warehouse manager, you must understand your warehouse equipment to better set it up, repair, and service it in the future. The right warehouse equipment helps you streamline the high volume of activity that takes place in the warehouse.

If your largest warehouse need is to improve the storage capabilities, consider installing pallet flow racking. But what is a pallet flow system?

A pallet flow system comprises upright beams and inclined lanes of wheels or rollers that allow pallets to glide from the back loading aisle to the front picking aisle. Once the first pallet is unloaded, the next pallet easily moves into the removable position. This feature makes the pallet flow system a first in-first out (FIFO) inventory management option.

The flow rack system is particularly ideal for warehouses that handle date-sensitive products and perishable goods because the first load stored is always the first one to be taken out.

Below are five benefits of pallet flow racking for warehouses.

1. Increases the Storage Space

Some warehouses need enough space to accommodate additional equipment such as utility carts, forklifts, etc. If this is your current predicament, pallet flow racks will fill the bill. A rack flow system comes with a design that doubles your storage density.

By getting rid of the aisleways commonly found in traditional warehouses, you will no longer need to worry about limited pallet storage. This means that your warehouse can expand operations without expanding your warehouse or moving your business to a larger site. Save money by maximizing the available space using the flow rack system.

2. Improve Productivity

Another great advantage of using the pallet flow racks is that they improve your employee's productivity. The people that manage storage systems can use less time to locate, load, and unload materials.

Thanks to the pallet flow rack's design, more products are stored in a smaller footprint. This feature minimizes the distance forklifts have to cover when loading and unloading pallets in the system, so tasks are completed faster.

By shortening the time it takes to perform these tasks, the employees can direct their energies to more vital functions such as inspecting inventory, signing off parcels for delivery, or handling fragile goods.

3. Reduce Damaged Goods

Sometimes warehouse activities can result in parcel damage. For instance, in the conventional racking system, you have to rearrange units manually, and the chances of stocks tumbling to the ground are pretty high.

Thanks to the flow racking system's single entry and exit point, you reduce instances of products bumping into each other and getting damaged. You can safely transport packages to their destination while in good shape.

4. Improve Safety

With a pallet flow rack, the chances of employee injuries reduce significantly. In busy typical warehouses, danger is always imminent as forklift drivers delivering products and pickers filling orders use the same aisles.

Fortunately, things change when a warehouse integrates a pallet flow rack into its racking system. The flow rack system designates aisles for forklifts, and pickers fill orders on the other side of the racks. With such an arrangement, fewer accidents will occur in the warehouse.

5. Allow Customization

A flow racking system allows warehouse managers to tailor different system components according to their needs. Thanks to the high scalability of the flow racking system, you can expand storage space to make room for loads of different sizes.

Height modification is also possible to accommodate different stocks. Warehouses can also lower the system's scale depending on their needs.